A disposable ampoule filling line is a specialized automated production system designed for the precise filling and sealing of single-use ampoules (commonly used for cosmetics, pharmaceuticals, or skincare serums). It integrates multiple core processes to ensure high efficiency, hygiene, and product quality, meeting the strict standards of industries with high purity requirements.
The contact parts are made of 316L stainless steel or food-grade plastic, complying with GMP (Good Manufacturing Practice) standards, and supporting CIP (Clean-in-Place) cleaning.
The production speed can be adjusted (ranging from 30 to 200 ampoules per minute), suitable for both small-batch trial production and large-scale mass production.
Compatible with different ampoule sizes (e.g., 1ml, 2ml, 5ml) and various liquid viscosities, with quick changeover of molds for flexible production.
| Parameter | Value / Detail |
|---|---|
| Speed | 10 rows/minute |
| Power supply | 380V±10% 50Hz-60Hz |
| Power | 6.5KW |
| Size | 1605*1950*1900mm |
| Weight | 1200Kg |
Automatically conveys empty ampoules to the production line via a feeding mechanism, reducing manual handling and avoiding contamination.
Uses volumetric pumps or piston filling technology to accurately inject liquids (such as serums, essences, or pharmaceutical solutions) into ampoules, with filling accuracy typically controlled within ±1%.
Adopts heat sealing (for plastic ampoules) or fusion sealing (for glass ampoules) to seal the ampoule openings, ensuring hermeticity and preventing leakage or microbial contamination.
Equipped with visual inspection systems (e.g., CCD cameras) to detect defects like underfilling, overfilling, or seal irregularities, automatically rejecting unqualified products.
Optional modules for automatic labeling (applying product information labels) and date coding (printing production dates, batch numbers, or expiration dates) to meet traceability requirements.
A: Yes, we have a sound quality control system and ensure that each product undergoes strict inspection to ensure that the product quality meets our standards and customer requirements. If customers find quality problems after receiving the products, we will promptly handle and compensate.
A: Yes, our products meet international quality standards and have passed the corresponding certifications. We will list the relevant certification information in the product specifications.
A: We will adopt different packaging methods to ensure product safety based on different products and transportation methods. Generally, we use durable packaging materials and methods to ensure the products are not damaged during transportation.
A: The delivery time will vary according to the specific order requirements. We will do our best to ensure that the order can be delivered on time, and communicate the expected delivery time with the customer immediately after order confirmation.
A: Yes, we can provide customized services. We will formulate corresponding plans based on the customer's needs to meet their special requirements.
A: Yes, we provide professional technical support and after-sales services. We will provide timely and professional assistance to customers for any problems that may arise during product use or for technical support.